Electric Arc Furnace - Lining & Material Data

This page summarizes key refractory products, grades and indicative physical / chemical properties for the Electric Arc Furnace application engineered by SAMWHA INDIA REFRACTORIES PVT LTD.

Application Zones Covered

  • Insulating Lining
  • Shaped Safety Lining
  • Working Lining - Wall Upper Part
  • Hot Spot Area
  • Door Area
  • slag line & Cold Spot
  • Wall Upper Part Metal
  • Wall Lower Part & Bottom
  • End Bricks
  • EBT Surrounding Brick
  • EBT Sleeve
  • Purging Plug
  • Purging Plug Surrounding Bricks
  • Anode Sleeve
  • Unshaped (Monolithic) - Morter
  • Bottom Dry Ramming Mass
  • Repair Mass Bank Area
  • Gunning Mass For slag Line
  • Tuyere Surrounding Bricks
  • EBT Repair Mass
  • Top Ramming Mass
  • Anode Ramming Mass
  • EBT Filling Mass
  • EAF Delta Roof
  • EAF Tilt Frame
EAF Lining Zones

Typical EAF lining arrangement (schematic).

Insulating Lining

Brand MgO (min %) SiO2 (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max %) Residual C C.C.S.
(MPa min)
Volume Weight
(kg/m²)
A.P. (max %) PLC
(800-1200 °C)
Service Temp
(°C)
INSB AL-50 - 44 52 1.0 - - 0.5 96-126 - 3 1100
INSB AL-45 - 44 54 1.0 - - 0.7 96-126 - 3 1200

Shaped Safety Lining

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max %) Fe₂O₃ (max %) CaO (max %) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max %) CAP.
(1100 °C/2 hrs)
H.M.O.R.
(1400 °C/30 min) Min.
SFTM-90 90 5.0 0.5 1.5 3.0 - 50 2.92 20 - -
SFTM-92 92 4.0 1.0 1.5 2.5 - 55 2.93 18 - -
SFTM-93 93 4.0 1.0 1.5 2.5 - 55 2.93 18 - -
SFTM-95 95 2.0 0.8 1.0 2.5 - 55 2.95 18 - -

Working Lining - Bottom

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
ARCLINE 30A 78 1.0 0.25 0.6 1.2 9-12 40 3.00 4.0 12 10
ARCLINE 30N 78 1.2 0.3 0.7 1.0 10-12 35 3.02 4.0 12 7
ARCLINE 32A 78 0.6 0.24 0.6 1.2 10-12 40 3.02 4.0 12 10
ARCLINE 32AS 78 0.6 0.25 0.8 1.2 9-12 40 3.02 5.0 12 10

Hot Spot Area

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max %) Fe₂O₃ (max %) CaO (max %) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max %) CAP.
(1100 °C/2hrs)
H.M.O.R.
(1400 °C/30 min) Min.
ARCLINE 40A 76 1.0 0.3 0.8 1.2 12-14 35 2.98 4.0 12 12
ARCLINE 42A 76 0.7 0.24 0.8 1.3 12-14 38 3.02 4.0 12 12
ARCLINE 42N 76 0.6 0.2 0.6 1.2 12-14 38 3.02 4.0 12 12
ARCLINE 51A 74 0.6 0.3 0.5 1.4 14-16 38 2.98 4.0 12 14
ARCLINE 52A 74 0.7 0.24 0.8 1.2 14-16 38 2.98 4.0 12 12
ARCLINE 52AS 74 0.7 0.24 0.8 1.2 14-16 38 2.98 4.0 12 12

Door Area

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
ARCLINE 41AS 76 0.7 0.3 0.7 1.4 12-14 35 2.98 4.0 12 10
ARCLINE 30AS 78 1.0 0.25 0.8 1.1 9-12 40 3.00 5.0 12 8
ARCLINE 32AS 78 0.7 0.25 0.8 1.1 9-12 40 3.02 5.0 12 10

Slag Line & Cold Spot

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
ARCLINE 40A 76 1.0 0.3 0.7 1.2 12-14 35 2.98 4.0 12 12
ARCLINE 40N 76 0.8 0.3 0.7 1.0 12-14 40 3.00 5.0 12 8
ARCLINE 41A 76 0.7 0.3 0.6 1.2 12-14 35 3.00 4.0 12 12
ARCLINE 42A 76 0.6 0.24 0.7 1.2 12-14 38 3.02 4.0 12 12
ARCLINE 42N 76 0.6 0.2 0.6 1.2 12-14 38 3.02 4.0 10 12
ARCLINE 51A 74 0.7 0.3 0.7 1.4 14-16 35 2.94 4.0 12 14
ARCLINE 52A 74 0.7 0.3 0.7 1.4 14-16 35 2.94 4.0 12 14
ARCLINE 52AS 74 0.7 0.24 0.8 1.2 14-16 38 2.98 4.0 10 12

Wall Upper Part Metal

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
ARCLINE 20N 80 1.2 0.3 0.7 1.5 8-10 35 3.00 4.0 12 7
ARCLINE 30N 78 1.2 0.3 0.7 1.0 10-12 35 3.02 4.0 12 7
ARCLINE 31A 78 1.2 0.3 0.5 1.0 9-12 40 3.02 5.0 12 10
ARCLINE 32A 78 1.0 0.2 0.6 1.2 10-12 40 3.02 4.0 12 10
ARCLINE 32N 78 0.7 0.1 0.5 1.4 9-12 40 3.02 5.0 12 10
ARCLINE 40AS 76 0.8 0.2 0.7 1.2 12-14 35 2.98 4.0 12 12
ARCLINE 31AS 78 1.0 0.2 0.5 1.0 9-12 40 3.02 5.0 12 10
ARCLINE 20S 80 1.2 0.3 0.7 1.4 8-10 40 2.98 4.0 10 7
ARCLINE 20ND 80 1.2 0.3 0.7 1.4 8-10 40 2.98 4.0 10 7

Wall Lower Part & Bottom

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
ARCLINE 10A 84 1.4 0.3 1.0 1.4 4-6 40 3.05 6.0 12 8
ARCLINE 20N 80 1.2 0.3 0.7 1.5 8-10 35 2.98 4.0 12 7
ARCLINE 10D 82 1.5 0.3 0.7 1.8 6-8 40 3.00 4.0 12 7
ARCLINE 10N 82 1.5 0.3 0.7 1.8 6-8 40 3.00 4.0 12 7
ARCLINE 20ND 82 0.6 0.2 0.5 1.2 12-14 38 3.00 4.0 12 12

End Bricks

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FUREND ASC-42F - 1.3 70 1.0 1.5 12-14 35 3.00 8.0 12 14
FUREND ASC-42FT - 1.3 70 1.2 1.5 10-12 38 2.98 8.0 12 14
FUREND ASC-42FBT - 1.3 70 1.5 2.0 10-12 35 2.95 8.0 12 12

EBT Surrounding Block

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FURBLOCK 30A 78 1.2 0.3 0.8 1.2 10-12 30 2.98 6.0 12 10
FURBLOCK 30N 78 1.2 0.3 0.8 1.2 10-12 32 3.00 6.0 12 8
FURBLOCK 31AS 78 0.7 0.3 0.7 1.2 10-12 30 2.92 6.0 12 10
FURBLOCK 32AF 78 0.5 0.2 0.5 1.0 10-12 50 3.00 5.0 12 12
FURBLOCK 32AP 78 0.5 0.2 0.5 1.0 10-12 30 2.90 6.0 12 12
FURBLOCK 41AS 76 0.7 0.3 0.7 1.4 12-14 35 2.98 4.0 12 10
FURBLOCK 30AT 78 0.7 0.3 0.7 1.4 10-12 30 2.98 6.0 10 10
FURBLOCK 32AS 78 0.7 0.3 0.7 1.4 10-12 30 2.92 6.0 12 12
FURBLOCK 32AST 78 0.7 0.3 0.7 1.4 10-12 35 2.95 4.0 10 10

EBT Sleeve

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FURSLEEVE 41A 76 0.7 0.3 0.7 1.4 12-14 30 2.92 6.0 12 12
FURSLEEVE 42A 76 0.7 0.3 0.7 1.4 12-14 30 2.92 6.0 12 12
FURSLEEVE 42AS 76 0.7 0.3 0.7 1.4 12-14 30 2.92 6.0 12 12
FURSLEEVE 42AST 76 0.7 0.3 0.7 1.4 12-14 35 2.95 4.0 10 10
FURSLEEVE 31A 78 0.6 0.2 0.6 1.2 10-12 35 2.98 4.0 12 12
FURSLEEVE 41AS 76 0.6 0.3 0.7 1.3 12-14 35 2.98 6.0 12 10
FURSLEEVE 41AST 76 0.6 0.3 0.7 1.3 12-14 35 2.98 6.0 12 10

Purging Plug

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FURPP 50A 75 0.5 0.2 0.4 1.2 13-15 35 2.96 5.0 10 14
FURPP 51A 74 0.5 0.1 0.4 1.2 14-16 32 2.95 4.0 10 14
FURPP 51AS 74 0.5 0.1 0.4 1.0 14-16 38 2.96 4.0 10 14
FURPP 51ASB 74 0.4 0.1 0.3 1.0 14-16 40 2.98 4.0 10 14

Purging Plug Surrounding Bricks

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FURBLOCK 32AST 78 0.7 0.3 0.5 1.4 10-12 35 2.95 4.0 12 12
FURBLOCK 41AST 76 0.7 0.3 0.5 1.4 12-14 30 2.93 4.0 12 12

Anode Sleeve

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
DMCr-20 55 2.0 6.0 12 20 - 45 3.22 15 - -
DMCr-22 55 2.0 6.0 12 22 - 60 3.26 15 - -
DMCr-25F 55 1.6 5.0 11 25 - 70 3.30 15 - -
DMCr-25S 55 1.6 5.0 10 25 - 80 3.32 12 - -
MCr-20D 52 2.0 6.0 12 20 - 60 3.20 16 - -
MCr-20S 52 2.0 6.0 12 20 - 90 3.22 16 - -

Unshaped (Monolithic) Mortar

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
MORTM-90 88 5.0 - 1.5 3.5 - - - - - -

Bottom Dry Ramming Mass

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
DRM 25 60 2.0 0.2 6.0 28 - - 2.40 - - -
DRM 25S 72 2.0 0.2 6.0 28 - - 2.45 - - -
DRM 70 68 1.5 0.2 6.0 25 - - 2.45 - - -
DRM 22R 58 2.5 0.2 8.0 30 - - 2.40 - - -
DRM 25D 65 2.2 0.2 5.0 25 - - 2.42 - - -

Repair Mass Bank Area

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FURFET M-65 60 3.0 0.2 8.0 28 - - 2.32 - - -
FURFET M-72 68 2.5 0.3 53 25 - - 2.30 - - -
FURFET M-90 85 5.0 0.3 1.5 2.0 - - 2.40 - - -

Gunning Mass for Slag Line

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FURGUN M-83 82 6.0 0.3 1.5 2.0 - - 2.94 - - -
FURGUN M-85 83 6.0 0.3 2.0 3.0 - - 2.95 - - -
FURGUN M-90 88 6.0 0.3 2.0 3.0 - - 3.00 - - -
FURGUN M-90PC 90 2.0 0.3 1.0 3.0 - - 3.00 - - -
FURGUN M-80 78 15 0.3 3.5 2.0 - - 2.90 - - -
FURGUN M-65 65 28 1.2 4.0 3.0 - - 2.85 - - -

Tuyere Surrounding Bricks

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
ARCLINE 31MA-B 79 0.4 0.15 0.4 1.0 9-11 42 3.08 4.0 12 14

EBT Repair Mass

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FURRAM M-95 92 1.3 0.2 1.0 1.6 - 20 - - - -

Top Ramming Mass

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FURRAM M-92 90 3.0 0.3 1.5 2.0 - 20 - - - -

Anode Ramming Mass

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
FURRAM M-92 92 1.0 0.3 1.2 2.0 1.0 20 - - - -
FURGUN M-98R 98 0.5 0.3 1.0 1.5 3.0 20 - - - -

EBT Filling Mass

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
EBT FILL 42 42 - 9.0 1.0 5.0 - 2.70 - - -
EBT FILL-D 40 40 - 8.5 1.0 5.0 - 2.65 - - -
EBT FILL-M 88 5.0 - 2.0 3.5 1.0 - 2.92 - - -

EAF Delta Roof

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
DCASTHA-80 - - 75 1.5 - - 55 2.85 - - -
DCASTHA-90SF - - 75 1.5 - 3.0 38 2.95 - - -
DCASTHA-85 - - 80 1.3 - 2.0 55 2.90 - - -

EAF Tilt Frame

Brand MgO (min %) SiO₂ (max %) Al₂O₃ (max%) Fe₂O₃ (max%) CaO (max%) Residual C C.C.S.
(MPa min)
B.D.
(g/cm³ min)
A.P. (max%) CAP
(1100 °C)
H.M.O.R.
(1400 °C/30 min) Min.
CASTAL-42 - - 42 1.8 - - 40 2.15 19 - -
FCAL-42 - - 40 2.0 - - 40 2.15 19 - -
BOF Taphole Block
BOF Tap-hole block
Insulating Board
High-temperature insulating board
Magnesia Carbon Bricks
Magnesia-carbon bricks for LD converter
Magnesia Carbon Bricks
Magnesia-carbon bricks for LD converter